Offline Sheet-Sheet Printing Quality Inspection Line Qualifier
Multi-Perpass Quality Inspection Line to Provide Inspected Evidence in Prints
Characteristics of the Qualifier
- Evidence, which passed the testing process, is the quality-assurance required for future prints
- Qualifier="Qualifications" is a new age of quality inspection systems developed under the concept of a device that qualifies printed matter as "already inspectioned".
- Lighting system equipped with standard inspection of foil and transparent substrates
- Qulifier's goal is to provide multi-pass quality inspection lines that can inspect printed matter on any substrate.
The multi-writing system developed for this purpose enables the inspection of stamped foils, embossments, etc., as well as printed areas. - Soccer heads with a wide range of paper thicknesses from thin paper to corrugated cardboard
- Feeder, which is the most important mechanism for stably conveying paper.
Qualifier employs a soccer head of a sheet-fed printing machine as a soccer head, which is the heart of the conveyor, and feeds the paper at high speed and stably with easy adjustments. - Optical system that does not overlook slight changes in hue
- It is important that the quality of the captured image is first of all high in order to perform a highly accurate and stable inspection.
No image processing can detect defects that do not appear in the original image.
Qualifier uses a three-prism system with three prisms, the only cameras capable of capturing clear images without blurring, and inspections are performed based on the highest-level images. - Front True-Up Delivery to Align Paper at the Hope Side
- Since the fed paper is usually aligned with respect to the butt side, the reference position becomes the opposite side. If the paper is to be passed through the post-processing machine without changing the reference direction, the paper must be reloaded once.
In Qualifier, the sheets are aligned according to the same orientation as that set in the feeder after Swing from the butt of.As a result, it is possible to perform the inspection efficiently without requiring the labor of reloading. - Full-surface suction belt for stable paper conveyance
- The full-surface suction belt is used to convey paper from thin paper to thick paper without damaging the paper. Therefore, printed materials that are susceptible to scratches can be inspected with peace of mind.
- Numbering trace system
- This traceable sorting system prints serial numbers on all printing sheets and removes defective sheets by pinpoint.
Compared to conventional tape inserter markings, defective sheets can be sorted reliably and quickly.
Qualifier Basic Specifications
- Qualifier130
- (Single-sided A-fold)
- Single delivery
- Qualifier130P
- (double-sided)
- Double delivery
- Qualifier106
- (One side of L)
- Single delivery
- Qualifier106P
- (L on all sides)
- Double delivery
- Qualifier75
- (Chrysanthemum Side)
- Single delivery
- Qualifier75P
- (Kikuhami double-sided)
- Double delivery
- Machine speed for inspection
- 8,000 sheets/hour
- Paper range
- 0.06※ Ordinary 0.1 to 2 mm (paperboard)
- ※ The test speed is limited at 0.06 o'clock.
- Corrugated cardboard ~3mm (B steps)
- Paper size
- Minimum paper size
- WIDTH510 × LENGTH 360
- Usable media size
- WIDTH1310 x LENGTH940 (Qualifier130)
- WIDTH1100 xLENGTH800 (Qualifier106)
- WIDTH750×LENGTH530 (Qualifier75)
- Feeder height
- 1,500mm
- Outside Dimensions (Body Dimensions)
- W1850×H2580×L7150
- Qualifier130
- W1640×H2580×L9300
- Qualifier130P
- W1640×H2580×L6000
- Qualifier106
- W1640×H2580×L7800
- Qualifier106P
- W1300×H2580×L6000
- Qualifier75
- W1300×H2580×L7800
- Qualifier75P
- Weight
- Qualifier130
- 3500kg
- Qualifier130P
- 4900kg
- Qualifier106
- 2900kg
- Qualifier106P
- 4000kg
- Qualifier75
- 2600kg
- Qualifier75P
- 3700kg
- Painting color
- Dark-grey
- Power supply
- Qualifier130
- Three-phase AC200V 50/60 Hz 90A
- Qualifier130P
- Three-phase AC200V 50/60 Hz 105A
- Qualifier106
- Three-phase AC200V 50/60 Hz 75A
- Qualifier106P
- Three-phase AC200V 50/60 Hz 90A
- Qualifier75
- Three-phase AC200V 50/60 Hz 60A
- Qualifier75P
- Three-phase AC200V 50/60 Hz 75A
- Air
- Flow rate of not less than 0.0 6MPA and 300 L/min
- Qualifier130
- Qualifier130P
- Qualifier106
- Qualifier106P
- Qualifier75
- Qualifier75P
- Option
- Inkjet numbering system
- Variable data inspection system
- Full Variable Imaging System
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